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full service for your production project - from process designing, manufacturing, post processing, surface treatment and testing to logistics and 24/7 support - all from our office in Munich

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we provide manufacturing aluminum and zinc alloy components through high / low pressure (HPDC/LPDC) & Gravity die-casting (GDC) processes, facilities for assemblies & sub-assemblies with complete test benches, components ranging from:

  • HPDC line 250g to 15kg
  • LPDC line 500g to 35kg
  • GDC line 150g to 75kg

design concepts for precise and cost efficient production and tool manufacturing

  • rutinised planning and development of manufacturing processes and tooling designs
  • validation of tooling design
  • inhouse pressure die-casting mold manufacturing for pressure die-casting up to 800 tons
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high/low pressure die-casting (HPDC/LPDC)

we have a wide range of fully automated casting machines from 60 to 800 tons capacity and can produce castings ranging in weight from 0.25Kg to 15Kg in PDC. Our PDC machines are equipped with automatic alloy ladling, automatic die spraying, and robotic casting extraction. To ensure consistent quality in the die casting process, we are using Visi–Trak® process monitoring equipment and software and tie-bar strain gages to measure the amount of strain placed on the tie bars of a die-casting machines.

gravity die-casting

Our gravity die-casting fab includes horizontal clamping 2 in 1 GDC machines, tiltable gravity die-casting machines and stand-alone facilities. We can produce castings ranging in from 50 gms to 25Kg in GDC.

post-processing

  • CNC machining workshop for high-precision mechanical finishing
  • ultrasonic cleaning
  • assembly lines for component productions

 

testing and quality control

we use latest testing and QC technologies such as

  • CMM machines
  • UTM machines
  • auto-gauging systems
  • X-ray systems
  • corrosion resistance testing chamber
  • spectrometers
  • leak-testing machines

surface treatment

  • vacuum impregnation
  • polishing
  • shot blasting
  • anodizing
  • chromating
  • powder coating
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